Automotive Testing
Confidence in Every Component
ISO17025-accredited testing for traditional and electric vehicles.
Resonate Testing provides ISO17025-accredited mechanical and environmental testing services for the automotive industry. From traditional vehicle systems to next-generation electric powertrains, we help manufacturers, Tier 1 suppliers, and procurement teams validate components for performance, durability, and compliance.
Our facility in Northern Ireland offers vibration, shock, and environmental testing under one roof, enabling efficient qualification campaigns and reducing time-to-market for automotive innovations.
Why Resonate?
- Integrated Capability
Vibration, shock, and environmental testing in a single location for streamlined programmes.
- Engineering Expertise
Bespoke fixture design, instrumentation, and data acquisition tailored to complex automotive assemblies.
- EV Battery Focus
Advanced vibration and abuse testing for lithium-ion battery packs and modules, supporting UN 38.3, IEC 62133, and OEM-specific standards.
- Procurement Confidence
Transparent reporting, repeatable results, and responsive scheduling for global supply chains.
Capabilities at a Glance
- Vibration Testing
Electrodynamic shakers rated up to 70kN, supporting payloads up to 2 tonnes. Ideal for powertrain assemblies, suspension components, and EV battery packs.
- Shock Testing
SRS shock profiles and percussive shock for structural integrity validation.
- Environmental Testing
Temperature cycling (-70°C to +180°C), humidity, salt spray, and ingress protection (IP) testing for harsh automotive environments.
- Fire & Abuse Testing
NexGen Sonic burner for flammability compliance. EV battery abuse scenarios including thermal runaway and crush testing.
- Cleanroom Support
ISO 5/Class 100 tented environments for sensitive electronics and battery modules.
EV Battery Testing – Powering the Future
Electric vehicles demand rigorous testing to ensure safety, reliability, and compliance. Resonate Testing supports OEMs and Tier 1 suppliers with:
- UN 38.3 Transport Testing
Vibration, shock, and thermal cycling for lithium-ion cells and packs.
- IEC 62133 Compliance
Abuse testing including crush, impact, and short-circuit scenarios.
- OEM-Specific Protocols
Custom test programmes for leading automotive brands, ensuring alignment with global standards.
Our engineers design bespoke fixtures for large battery packs, integrating high-speed cameras and thermal sensors to capture critical data during abuse events.
Engineering Support and Capacity
Resonate Testing is more than a facility — we are a test facilitator. Our team collaborates with clients to:
- Develop custom test rigs for complex assemblies.
- Provide instrumentation and data acquisition tailored to programme needs.
- Deliver rapid turnaround without compromising quality.
With multiple high-capacity vibration systems and environmental chambers, we can run parallel tests to accelerate programme timelines.
Sustainability and Innovation
We recognise the automotive industry’s shift toward electrification and sustainability. Our investment roadmap includes:
- Thermal Vacuum Chamber
Operational Q1 2026 for combined vibration and thermal cycling.
- Expanded Fire Lab
Additional burner types and EV-specific flammability profiles.
- Digital Reporting Platform
Launching mid-2026 to provide procurement teams with real-time test data.
Case Study Highlights
- EV Battery Pack Qualification
Vibration and abuse testing completed under UN 38.3 and OEM-specific standards, enabling safe global transport.
- Suspension Component Durability
High-frequency vibration testing for structural integrity validation under extreme road conditions.
- Interior Material Flammability
Multi-material testing for compliance with FMVSS and ECE standards.