EV Battery Testing

Resonate Testing's EV Battery Testing Services

Resonate Testing is dedicated to supporting our customers in the transition to clean energy by offering comprehensive and reliable EV battery testing services. We understand that your needs and goals are paramount, and we are here to provide the expertise and support you require.

Testing Services Offered

At Resonate Testing, we offer a range of battery testing services tailored to meet your specific requirements and ensure compliance with international standards:

  • Capacity Testing: Measures the total amount of energy that a battery can store and deliver. Essential for determining the battery’s range and overall efficiency.
  • Energy Density Testing: Evaluates the amount of energy stored in a given volume or mass of the battery. Higher energy density means more energy can be stored in a smaller, lighter battery.
  • Cycle Life Testing: Assesses the battery’s ability to undergo repeated charge and discharge cycles without significant degradation. Helps determine the battery’s lifespan and reliability over time.
  • Charge and Discharge Efficiency Testing: Measures the efficiency of the battery during charging and discharging processes. High efficiency is vital for reducing energy losses and improving overall performance.
  • Temperature Performance Testing: Evaluates the battery’s performance under various temperature conditions. Ensures that the battery can operate efficiently and safely in different environmental conditions.
  • Power Output Testing: Measures the battery’s ability to deliver high power output for acceleration and other high-demand situations.
  • State of Health (SoH) Testing: Monitors the battery’s overall health and performance over time.
  • Thermal Runaway Testing: Assesses the battery’s ability to withstand and manage thermal runaway events.
  • Short-Circuit Testing: Evaluates the battery’s response to short-circuit conditions.
  • Overcharge Testing: Examines the battery’s behaviour when subjected to overcharging conditions.
  • Crush Testing: Simulates real-world scenarios where the battery may be subjected to mechanical abuse.
  • Fire Testing: Evaluates the battery’s ability to resist and manage fire events.
  • Vibration and Shock Testing: Assesses the battery’s performance under vibration and shock conditions.
  • Real-life battery abuse testing ranges across a wide spectrum of probable abuse scenarios.
  • UN38.3: Ensures safe transportation of batteries.
  • Ensures safe shipping by following packaging standards and guidelines.

Tailored Approach

We pride ourselves on offering a tailored approach to meet your specific needs. Our bespoke test setups and rigid spec compliance ensure that you receive robust, accurate, and timely testing services. Whether it’s crush testing, fire testing, or the environmental aspects of vibration and shock testing, we are here to support you from initial discussions to report buy-off.

Expertise and Experience

With a wealth of expertise in test specification and component certification and validation, Resonate Testing continues to work with SMEs and primes alike within the automotive, aerospace, and space industries. Our experience and knowledge support you in achieving your goals and ensuring the highest standards of safety and performance.

Packaging and Shipping of Batteries

At Resonate Testing, we understand the importance of safe and compliant packaging and shipping of EV batteries. Our services ensure that your batteries are packaged and shipped according to the highest standards, providing peace of mind and reliability.

We follow stringent packaging standards to ensure that EV batteries are securely packaged for transportation. This includes using robust materials and designs that protect the batteries from physical damage during transit. Our packaging solutions are tailored to meet the specific requirements of each battery type, ensuring optimal protection 1.

Our shipping guidelines are designed to comply with international regulations and standards, such as UN38.3. These guidelines ensure that batteries are shipped safely and efficiently, reducing the risk of accidents and ensuring that they arrive at their destination in perfect condition. We provide detailed instructions and support to help you navigate the complexities of battery shipping 1.

We ensure that all packaging and shipping processes comply with relevant regulations and standards. This includes adhering to guidelines set by regulatory bodies such as the International Air Transport Association (IATA), the International Maritime Organization (IMO), and the United Nations (UN). Compliance with these regulations is crucial for the safe and legal transportation of EV batteries 1.

We offer customised packaging and shipping solutions to meet the unique needs of our customers. Whether you require specialised packaging for high-value batteries or need assistance with complex shipping logistics, our team is here to support you. We work closely with you to develop solutions that ensure the safe and efficient transportation of your batteries 1.

Our team of experts is available to provide guidance and support throughout the packaging and shipping process. From initial consultations to final delivery, we are here to help you navigate the challenges of battery transportation. Our goal is to ensure that your batteries are packaged and shipped safely, efficiently, and in compliance with all relevant regulations 1.

By offering comprehensive packaging and shipping services, Resonate Testing ensures that your EV batteries are transported safely and securely, meeting the highest standards of quality and reliability.

Resonate Testing is committed to supporting you in the transition to clean energy through comprehensive and reliable EV battery testing services. Our state-of-the-art testing facilities and experienced team provide accurate and comprehensive results to support the development and deployment of advanced EV battery technologies.

Standards Compliance

We adhere to numerous international standards for battery safety and abuse testing, helping you design and manufacture batteries that meet the highest safety and quality levels:

# Standard Description
1 IEC 62660 Secondary lithium-ion cells for the propulsion of electric road vehicles.
2 UN ECE R100 Uniform provisions concerning the approval of battery electric vehicles with regard to construction and functional safety.
3 GB 38031-2025 Safety requirements for power batteries for electric vehicles.
4 GB/T 31467.3-2015 Lithium-ion traction battery pack and system for electric vehicles – Part 3.
5 ISO 12405 Electrically propelled road vehicles.
6 UL 2580 Standard for safety – batteries for use in electric vehicles.
7 SAE J2464 Electric and hybrid electric vehicle rechargeable energy storage system safety and abuse testing.
8 SAE J2929 Safety standard for electric and hybrid vehicle propulsion battery systems using lithium-based cells.
9 FreedomCAR Electrical Energy Storage System Abuse Test Manual for electric and hybrid vehicles.
10 ISO 6469-1 Safety specifications – Part 1: on-board rechargeable energy storage system (RESS).

**U.N. Manual of Tests and Criteria, Sub-section 38.3 (UN 38.3).

Resonate Testing is an established and experienced commercial test house meeting needs across many industry sectors by offering locally or geographically diverse customers impressive capabilities coupled with a fast turnaround model.

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  • Email: info@resonatetesting.com
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This expertise and knowledge in the aerospace sector has been easily extended to various industries and other unique test applications, including electrical and mechanical product testing, packaging testing, many transportation and lifecycles tests for the MedTech industry to name but a few NSC’s experience in aerospace engineering provides a key foundation for our capabilities in test specification and certification with the result that customers can be confident of a highly professional and knowledgeable service.

Resonate Testing is part of a wider diversification and growth strategy founded upon the practical application of our engineering knowledge and experience. we have the unique position of unfettered access to the EU, UK and global markets.

With a 7500sqft facility of purpose-built test space, Resonate Testing can meet testing needs in various industries by offering locally or geographically diverse customers impressive capabilities coupled with a fast turnaround model. The facility includes a combined vibration and environmental laboratory (the only commercial facility on the Island of Ireland that can perform combined temperature and vibration testing up to 54kN), a fire test laboratory and a general mechanical test facility. Resonate Testing is UKAS accredited to ISO17025, ISTA and, as part of The Nacelle Group, certified to ISO9001:2015.

Maintaining a strong engineering team, we differentiate ourselves by demonstrating our ability to support clients fully, as a complete Test Service Facilitator.